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Sunday, 24 May 2015

factory robots

Contemporary uses

A general-purpose robot acts as a guide during the day and a security guard at night
At present, there are two main types of robots, based on their use: general-purpose autonomous robots and dedicated robots.
Robots can be classified by their specificity of purpose. A robot might be designed to perform one particular task extremely well, or a range of tasks less well. Of course, all robots by their nature can be re-programmed to behave differently, but some are limited by their physical form. For example, a factory robot arm can perform jobs such as cutting, welding, gluing, or acting as a fairground ride, while a pick-and-place robot can only populate printed circuit boards.

General-purpose autonomous robots


General-purpose autonomous robots can perform a variety of functions independently. General-purpose autonomous robots typically can navigate independently in known spaces, handle their own re-charging needs, interface with electronic doors and elevators and perform other basic tasks. Like computers, general-purpose robots can link with networks, software and accessories that increase their usefulness. They may recognize people or objects, talk, provide companionship, monitor environmental quality, respond to alarms, pick up supplies and perform other useful tasks. General-purpose robots may perform a variety of functions simultaneously or they may take on different roles at different times of day. Some such robots try to mimic human beings and may even resemble people in appearance; this type of robot is called a humanoid robot. Humanoid robots are still in a very limited stage, as no humanoid robot can, as of yet, actually navigate around a room that it has never been in.[citation needed] Thus, humanoid robots are really quite limited, despite their intelligent behaviors in their well-known environments.

Factory robots

Car production

Over the last three decades, automobile factories have become dominated by robots. A typical factory contains hundreds of industrial robots working on fully automated production lines, with one robot for every ten human workers. On an automated production line, a vehicle chassis on a conveyor is weldedglued, painted and finally assembled at a sequence of robot stations.

Packaging

Industrial robots are also used extensively for palletizing and packaging of manufactured goods, for example for rapidly taking drink cartons from the end of a conveyor belt and placing them into boxes, or for loading and unloading machining centers.

Electronics

Mass-produced printed circuit boards (PCBs) are almost exclusively manufactured by pick-and-place robots, typically with SCARA manipulators, which remove tiny electronic components from strips or trays, and place them on to PCBs with great accuracy.[87] Such robots can place hundreds of thousands of components per hour, far out-performing a human in speed, accuracy, and reliability.[88]

Automated guided vehicles (AGVs)

An intelligent AGV drops-off goods without needing lines or beacons in the workspace
Mobile robots, following markers or wires in the floor, or using vision[89] or lasers, are used to transport goods around large facilities, such as warehouses, container ports, or hospitals.[90]
Early AGV-style robots
Limited to tasks that could be accurately defined and had to be performed the same way every time. Very little feedback or intelligence was required, and the robots needed only the most basic exteroceptors (sensors). The limitations of these AGVs are that their paths are not easily altered and they cannot alter their paths if obstacles block them. If one AGV breaks down, it may stop the entire operation.
Interim AGV technologies
Developed to deploy triangulation from beacons or bar code grids for scanning on the floor or ceiling. In most factories, triangulation systems tend to require moderate to high maintenance, such as daily cleaning of all beacons or bar codes. Also, if a tall pallet or large vehicle blocks beacons or a bar code is marred, AGVs may become lost. Often such AGVs are designed to be used in human-free environments.
Intelligent AGVs (i-AGVs)
Such as SmartLoader,[91] SpeciMinder,[92] ADAM,[93] Tug[94] Eskorta,[95] and MT 400 with Motivity[96] are designed for people-friendly workspaces. They navigate by recognizing natural features. 3D scanners or other means of sensing the environment in two or three dimensions help to eliminate cumulative errors in dead-reckoning calculations of the AGV's current position. Some AGVs can create maps of their environment using scanning lasers withsimultaneous localization and mapping (SLAM) and use those maps to navigate in real time with other path planning and obstacle avoidance algorithms. They are able to operate in complex environments and perform non-repetitive and non-sequential tasks such as transporting photomasks in a semiconductor lab, specimens in hospitals and goods in warehouses. For dynamic areas, such as warehouses full of pallets, AGVs require additional strategies using three-dimensional sensors such as time-of-flight or stereovision cameras.

Dirty, dangerous, dull or inaccessible tasks

There are many jobs which humans would rather leave to robots. The job may be boring, such as domestic cleaning, or dangerous, such as exploring inside a volcano.[97] Other jobs are physically inaccessible, such as exploring another planet,[98] cleaning the inside of a long pipe, or performing laparoscopic surgery.[99]

Space probes

Almost every unmanned space probe ever launched was a robot.[100][101] Some were launched in the 1960s with very limited abilities, but their ability to fly and land (in the case ofLuna 9) is an indication of their status as a robot. This includes the Voyager probes and the Galileo probes, and others.

Telerobots


U.S. Marine Corps technician prepares to use a telerobot to detonate a buried improvised explosive devicenear Camp FallujahIraq
Teleoperated robots, or telerobots, are devices remotely operated from a distance by a human operator rather than following a predetermined sequence of movements, but which has semi-autonomous behaviour. They are used when a human cannot be present on site to perform a job because it is dangerous, far away, or inaccessible. The robot may be in another room or another country, or may be on a very different scale to the operator. For instance, a laparoscopic surgery robot allows the surgeon to work inside a human patient on a relatively small scale compared to open surgery, significantly shortening recovery time.[99] They can also be used to avoid exposing workers to the hazardous and tight spaces such as in duct cleaning. When disabling a bomb, the operator sends a small robot to disable it. Several authors have been using a device called the Longpen to sign books remotely.[102] Teleoperated robot aircraft, like the PredatorUnmanned Aerial Vehicle, are increasingly being used by the military. These pilotless drones can search terrain and fire on targets.[103][104] Hundreds of robots such as iRobot's Packbot and the Foster-Miller TALON are being used in Iraq and Afghanistan by theU.S. military to defuse roadside bombs or improvised explosive devices (IEDs) in an activity known as explosive ordnance disposal(EOD).[105]

Automated fruit harvesting machines

Robots are used to automate picking fruit on orchards at a cost lower than that of human pickers.

Domestic robots


The Roomba domestic vacuum cleaner robot does a single, menial job
Domestic robots are simple robots dedicated to a single task work in home use. They are used in simple but unwanted jobs, such asvacuum cleaningfloor washing, and lawn mowing. An example of a domestic robot is a Roomba.

Military robots

Main article: Military robot
Military robots include the SWORDS robot which is currently used in ground-based combat. It can use a variety of weapons and there is some discussion of giving it some degree of autonomy in battleground situations.[106][107][108]
Unmanned combat air vehicles (UCAVs), which are an upgraded form of UAVs, can do a wide variety of missions, including combat. UCAVs are being designed such as the BAE Systems Mantis which would have the ability to fly themselves, to pick their own course and target, and to make most decisions on their own.[109] The BAE Taranis is a UCAV built by Great Britain which can fly across continents without a pilot and has new means to avoid detection.[110] Flight trials are expected to begin in 2011.[111][112]
The AAAI has studied this topic in depth[64] and its president has commissioned a study to look at this issue.[113]
Some have suggested a need to build "Friendly AI", meaning that the advances which are already occurring with AI should also include an effort to make AI intrinsically friendly and humane.[114] Several such measures reportedly already exist, with robot-heavy countries such as Japan and South Korea[115] having begun to pass regulations requiring robots to be equipped with safety systems, and possibly sets of 'laws' akin to Asimov's Three Laws of Robotics.[116][117] An official report was issued in 2009 by the Japanese government's Robot Industry Policy Committee.[118] Chinese officials and researchers have issued a report suggesting a set of ethical rules, and a set of new legal guidelines referred to as "Robot Legal Studies."[119] Some concern has been expressed over a possible occurrence of robots telling apparent falsehoods.[120]

Mining robots

Mining robots are designed to solve a number of problems currently facing the mining industry, including skills shortages, improving productivity from declining ore grades, and achieving environmental targets. Due to the hazardous nature of mining, in particular underground mining, the prevalence of autonomous, semi-autonomous, and tele-operated robots has greatly increased in recent times. A number of vehicle manufacturers provide autonomous trains, trucks and loaders that will load material, transport it on the mine site to its destination, and unload without requiring human intervention. One of the world's largest mining corporations, Rio Tinto, has recently expanded its autonomous vehicle fleet to the world's largest, consisting of 150 autonomous Komatsu trucks, operating in Western Australia.[121]
Drilling, longwall and rockbreaking machines are now also available as autonomous robots.[122] The Atlas Copco Rig Control System can autonomously execute a drilling plan on a drilling rig, moving the rig into position using GPS, set up the drill rig and drill down to specified depths.[123] Similarly, the Transmin Rocklogic system can automatically plan a path to position a rockbreaker at a selected destination.[124] These systems greatly enhance the safety and efficiency of mining operations.

Healthcare

Robots in healthcare have two main functions. Those which assist an individual, such as a sufferer of a disease like Multiple Sclerosis, and those which aid in the overall systems such as pharmacies and hospitals.

Home automation for the elderly and disabled

Further information: Disability robot
Robots used in home automation have developed over time from simple basic robotic assistants, such as the Handy 1,[125] through to semi-autonomous robots, such as FRIEND which can assist the elderly and disabled with common tasks.
The population is aging in many countries, especially Japan, meaning that there are increasing numbers of elderly people to care for, but relatively fewer young people to care for them.[126][127] Humans make the best carers, but where they are unavailable, robots are gradually being introduced.[128]
FRIEND is a semi-autonomous robot designed to support disabled and elderly people in their daily life activities, like preparing and serving a meal. FRIEND make it possible for patients who are paraplegic, have muscle diseases or serious paralysis (due to strokes etc.), to perform tasks without help from other people like therapists or nursing staff.

Pharmacies


Script Pro manufactures a robot designed to help pharmacies fill prescriptions that consist of oral solids or
 medications in pill form. The pharmacist or pharmacy technician enters the prescription information into its information system. The system, upon determining whether or not the drug is in the robot, will send the information to the robot for filling. The robot has 3 different size vials to fill determined by the size of the pill. The robot technician, user, or pharmacist determines the needed size of the vial based on the tablet when the robot is stocked. Once the vial is filled it is brought up to a conveyor belt that delivers it to a holder that spins the vial and attaches the patient label. Afterwards it is set on another conveyor that delivers the patient’s medication vial to a slot labeled with the patient's name on an LED read out. The pharmacist or technician then checks the contents of the vial to ensure it’s the correct drug for the correct patient and then seals the vials and sends it out front to be picked up. The robot is a very time efficient device that the pharmacy depends on to fill prescriptions.
McKesson's Robot RX is another healthcare robotics product that helps pharmacies dispense thousands of medications daily with little or no errors. The robot can be ten feet wide and thirty feet long and can hold hundreds of different kinds of medications and thousands of doses. The pharmacy saves many resources like staff members that are otherwise unavailable in a resource scarce industry. It uses an electromechanical head coupled with a pneumatic system to capture each dose and deliver it to its either stocked or dispensed location. The head moves along a single axis while it rotates 180 degrees to pull the medications. During this process it uses barcode technology to verify its pulling the correct drug. It then delivers the drug to a patient specific bin on a conveyor belt. Once the bin is filled with all of the drugs that a particular patient needs and that the robot stocks, the bin is then released and returned out on the conveyor belt to a technician waiting to load it into a cart for delivery to the floor.

Research robots

See also: Robotics research
While most robots today are installed in factories or homes, performing labour or life saving jobs, many new types of robot are being developed in laboratories around the world. Much of the research in robotics focuses not on specific industrial tasks, but on investigations into new types of robot, alternative ways to think about or design robots, and new ways to manufacture them. It is expected that these new types of robot will be able to solve real world problems when they are finally realized.[citation needed]

Bionic and biomimetic robots

Further information: Bionics
Further information: Biomimetics
One approach to designing robots is to base them on animals. BionicKangaroo was designed and engineered by studying and applying the physiology and methods of locomotion of a kangaroo.

Nanorobots

Further information: Nanorobotics
A microfabricated electrostatic gripper holding some silicon nanowires.[129]
Nanorobotics is the emerging technology field of creating machines or robots whose components are at or close to the microscopic scale of a nanometer (10−9 meters). Also known as "nanobots" or "nanites", they would be constructed from molecular machines. So far, researchers have mostly produced only parts of these complex systems, such as bearings, sensors, and synthetic molecular motors, but functioning robots have also been made such as the entrants to the Nanobot Robocup contest.[130] Researchers also hope to be able to create entire robots as small as viruses or bacteria, which could perform tasks on a tiny scale. Possible applications include micro surgery (on the level of individual cells), utility fog,[131] manufacturing, weaponry and cleaning.[132] Some people have suggested that if there were nanobots which could reproduce, the earth would turn into "grey goo", while others argue that this hypothetical outcome is nonsense.[133][134]

Reconfigurable robots


A few researchers have investigated the possibility of creating robots which can alter their physical form to suit a particular task,[135] like the fictional T-1000. Real robots are nowhere near that sophisticated however, and mostly consist of a small number of cube shaped units, which can move relative to their neighbours. Algorithms have been designed in case any such robots become a reality.[136]

Soft robots

Robots with silicone bodies and flexible actuators (air muscleselectroactive polymers, and ferrofluids), controlled using fuzzy logic and neural networks, look and feel different from robots with rigid skeletons, and can have different behaviors.[137]

Swarm robots

Main article: Swarm robotics


Inspired by colonies of insects such as ants and bees, researchers are modeling the behavior of swarms of thousands of tiny robots which together perform a useful task, such as finding something hidden, cleaning, or spying. Each robot is quite simple, but the emergent behavior of the swarm is more complex. The whole set of robots can be considered as one single distributed system, in the same way an ant colony can be considered a superorganism, exhibiting swarm intelligence. The largest swarms so far created include the iRobot swarm, the SRI/MobileRobots CentiBots project[138] and the Open-source Micro-robotic Project swarm, which are being used to research collective behaviors.[139][140] Swarms are also more resistant to failure. Whereas one large robot may fail and ruin a mission, a swarm can continue even if several robots fail. This could make them attractive for space exploration missions, where failure is normally extremely costly.[141]

Haptic interface robots


Robotics also has application in the design of virtual reality interfaces. Specialized robots are in widespread use in the haptic research community. These robots, called "haptic interfaces", allow touch-enabled user interaction with real and virtual environments. Robotic forces allow simulating the mechanical properties of "virtual" objects, which users can experience through their sense of touch.[142]

Entertainment

Poledancing robots
Some robots are used for entertainment and as a demonstration of the newest technology. This nimble automoton is a perfect example of this process. Being the main attractions at Ce-BIT, the world’s biggest IT trade fair in Hanover, Germany.[143]

Future development


Technological trends

Various techniques have emerged to develop the science of robotics and robots. One method is evolutionary robotics, in which a number of differing robots are submitted to tests. Those which perform best are used as a model to create a subsequent "generation" of robots. Another method is developmental robotics, which tracks changes and development within a single robot in the areas of problem-solving and other functions.

Technological development

Overall trends

Japan hopes to have full-scale commercialization of service robots by 2025. Much technological research in Japan is led by Japanese government agencies, particularly the Trade Ministry.[144]
As robots become more advanced, eventually there may be a standard computer operating system designed mainly for robots. Robot Operating System is an open-source set of programs being developed at Stanford University, the Massachusetts Institute of Technology and the Technical University of Munich, Germany, among others. ROS provides ways to program a robot's navigation and limbs regardless of the specific hardware involved. It also provides high-level commands for items like image recognition and even opening doors. When ROS boots up on a robot's computer, it would obtain data on attributes such as the length and movement of robots' limbs. It would relay this data to higher-level algorithms. Microsoft is also developing a "Windows for robots" system with its Robotics Developer Studio, which has been available since 2007.[145]

New functions and abilities

Caterpillar Inc. is making a dump truck which can drive itself without any human operator.[146]
Many future applications of robotics seem obvious to people, even though they are well beyond the capabilities of robots available at the time of the prediction.[147][148] As early as 1982 people were confident that someday robots would:[149] 1. clean parts by removing molding flash 2. spray paint automobiles with absolutely no human presence 3. pack things in boxes—for example, orient and nest chocolate candies in candy boxes 4. make electrical cable harness 5. load trucks with boxes—a packing problem 6. handle soft goods, such as garments and shoes 7. shear sheep 8. prosthesis 9. cook fast food and work in other service industries 10. household robot.
Generally such predictions are overly optimistic in timescale.

Reading robot

A literate or 'reading robot' named Marge has intelligence that comes from software. She can read newspapers, find and correct misspelled words, learn about banks like Barclays, and understand that some restaurants are better places to eat than others.[150]

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